From potatoes to an ounce of gold to the tonne of nitrogen, every single thing we use on daily basis is weighed by mass measurements across the globe, and these measurements require a certain level of precision. Companies, industries, and manufacturers use industrial weighing scales to perform them.
Industries utilize industrial scales for a variety of tasks. Industrial scales offer varying degrees of precision and range from one scale to another. There is a wide range of applications for industrial scales, including shipping, loading docks, haulage, logistics, supply chain, retail, inventory, food, warehousing, and laboratory applications.
Some manufacturing procedures require batch processing of a set quantity and number of goods. To perform such weighing procedures, businesses use Batch Weighing Scales.
Using batch commercial weighing scales, ingredients can be carefully combined in precise amounts, even if they involve several dozen different ingredients. In specific industries, mistakes in batch processing could lead to disastrous consequences. To avoid these, businesses have started using batch weighing scales to automate repetitive and critical tasks and get rid of the old practices of doing the same tasks manually.
A batch process is often used to produce higher-value products such as specialty chemicals, medicines, and structured products. This is why batch manufacturing is a common practice in industries like chemical, biochemical, pharmaceutical, food, and agriculture.
Since most of these industries deal with sensitive products like medicines, drugs, and chemicals, even a slight change in the proportions could lead to severe consequences. Hence, accuracy is of utmost importance. The batch weighing scales they use need to be highly accurate in precision.
Automating your production process is one of the best ways to ensure accuracy and effectiveness. To make this possible, you will need the appropriate batch weighing scale.
Most aspects of batch production, as well as final quality assurance procedures, are handled by weighing operations. The weighing apparatus are often equipped with additional sensors in addition to the one used to measure weight through the scale's design. The technique involves attaching weight sensors to a bin, bucket, or something similar, then sending the signal to a digital indicator or similar device to get these readings. Thus, companies no longer need to weigh ingredients by hand before discharge and processing, a time-consuming and often inaccurate practice. This way, batch weighing scales not only save time and money for businesses but also allow them to reduce the risk of things going wrong.
Ultra-precision batch weighing scales are the best if accuracy is a priority for your business. These scales come with the following features.
1) Available in different capacities
The latest batch weighing scales come in a wide range of capacities ranging from 10 lbs to 1000 lbs. This helps businesses pick the suitable capacity batch weighing scale for their work while ensuring what they choose provides the best accuracy.
In comparison to the earlier available batch weighing scales that had only one or two capacities available, and the accuracy would differ based on certain external factors, the new automated batch weighing scales are more advanced and precise.
2) High Resolution
These scales often offer a resolution that is 10–20 times better than other regular industrial weighing scales. For instance, a strain gauge scale with the same capacity has a resolution of 0.1 pounds, whereas an ultra-precision scale with a 500-pound capacity has a resolution of 0.005 pounds.
3) Better priced
Most batch weighing scales these days are better priced than the older commercial scales available in the market. The older force motor scales were highly priced yet failed to give accurate weighing results.
4) Available with set point controllers
Using the set point controller, you can send electrical signals to activate or deactivate certain equipment based on a weight reading. These batch functions can be quite helpful for businesses that produce goods based on complex formulae. The software allows you to easily control motors, solenoids, valves, and a variety of other pieces of machinery so you can ensure the formulas are exact.
Ultra-precision scales have set point controllers that are one of the most essential parts of the scale and are indispensable in batch production. Many businesses use this controller for batching and filling processes.
5) Can measure and control the temperature
Temperature becomes another important element for some industries. These batch weighing scales can also measure and control temperature during the process to allow for accurate readings regardless of any external influences.
6) Save time and costs
Since the processes can be automated with batch weighing scales, companies can save time in doing the same things manually at the risk of error. This also means that they can save excessive labor and, reduce mistakes, make the business more profitable.
Businesses find manual batch processing to be highly unprofitable due to its long processing time. In the pursuit of reducing costs and increasing profitability, manual batch processing is not a good option due to the time commitment and risk of human error involved.
Commercial weighing scales are often huge investments for businesses. Given they can't do with a single industrial weighing scale when companies plan on purchasing multiple batches of weighing scales to install in their current manufacturing systems, the ones that give the best results and accuracy and save time and costs would be preferable.
Not sure how to pick the best batch weighing scales for your company? Don't worry. Our team at Active Scales is here to help you. You can reach out to us through our website or visit our store for a free consultation. Our staff would be happy to guide you in purchasing the best industrial scales for your business.